Spare part Heavy equipment is a spare component or spare part needed for heavy machines or vehicles, like a bulldozer, excavator, loader, etc. Component spare part Heavy equipment can consist of machine parts, hydraulic system, and electrical systems.
Spare part plays an important role in the smooth use of heavy equipment when the original components are damaged or worn out. Heavy equipment operated in construction projects must carry out heavy work, so that over time it will wear out or experience damage in some parts.
That is why substitution spare part It is very necessary to maintain performance and safety in operating heavy equipment. Let's get to know the types spare part heavy equipment and its functions, as well as tips for choosing the right spare parts.
Types Spare Part Based on Function
Spare part Heavy equipment is divided into two categories based on its function, that is consumable and non-consumable. Below is an explanation of what it is spare part consumable and non-consumable.
1. Component Consumable
Spare part This type is components that require regular replacement due to wear or other causes of damage. Here are some spare part which includes consumable components:
- Fluid or lubricant: hydraulic fluid, was mesin, brake lubricant, and coolant.
- Filter: air filter, fuel, and hydraulic fluid.
- Undercarriage components: roller, bushing, track pad, pin, and link.
- Brake components: brake pads and discs.
The components above are: ‘consumable’, which means it can be used continuously. However, to extend its useful life, Good maintenance is necessary because these components will experience wear and tear over time. Therefore, It is very important to check and replace consumable spare parts regularly.
2. Component Non-Consumable
Spare part non-consumable are components that are more durable and rarely require replacement, unless damage or certain problems occur. Component non-consumable generally consists of core parts that directly affect the performance of heavy equipment. Here are some spare part non-consumable:
- Machine components: injector, busi, belt, and gaskets
- Electrical components: cable, circuit, and electro-hydraulic connections.
- System hydraulic: hose, cylinder, valve, and pump.
- Transmission system: gears, selector, clutch, output shaft, control module part, valve body, torque converter, and others.
Although it is said to be more durable and not easily damaged, component non-consumable You still have to pay attention to its condition. Considering this component plays an important role in heavy equipment performance, If there is damage it can be fatal.
Types Spare Part Based on the Source
Apart from its function, types spare part also categorized based on the source of production or manufacture. When buying replacement spare parts for heavy equipment, You will find several types spare part, that is original equipment manufacturer (OEM), aftermarket, salvage, and rebuilt.
Here are the advantages and disadvantages that you need to know from each type spare part based on the source:
1. OEM (Original Equipment Manufacturer)
Original equipment manufacture is spare part which is produced originally by the heavy equipment manufacturer. OEM components are custom made to exactly match the specifications or model of the machine.
Every large manufacturing manufacturer certainly has certain standards for design spare part for heavy equipment. This procedure aims to maintain quality spare part so that it is proper and safe when used. That's why kind spare part these are generally sold more expensive than spare part other.
2. Aftermarket
Spare part aftermarket are components made by third party companies or not the original manufacturer. Type spare part It is designed to suit various brands and models of heavy equipment.
Compared to OEM, spare part aftermarket sold at a cheaper price. Spare part This type has specifications or quality that are equal to or resemble the manufacturer's standards. Besides that, spare part these usually have a shorter lifespan or require more frequent replacement.
3. Salvage / Rebuilt
Spare part salvage are components resulting from repairs or recycling from used heavy equipment. This type of component usually comes from heavy equipment that is no longer in use due to serious damage.
Spare part This type is the most affordable in terms of price. However availability spare part salvage quite limited or not easy to find compared to OEM components or aftermarket. Spare part salvage usually includes large components such as engines, ban, and others.
Temporary spare part rebuilt are OEM components or salvage used ones that have been repaired, so that it can be used again. Spare part rebuilt sold at a cheaper price, However, availability is uncertain and difficult to find.
Read Also: 10 Types of Heavy Construction Equipment, Functions and Pictures, Come on, understand!
10 Type Spare Part Important in Heavy Equipment to Know
Here are some types spare part heavy equipment that is always needed as a spare component:
- Bucket: Bucket is a component shaped like a basket or box with spokes at the ends. This component acts as a container for loading material to be lifted or dredged.
- Arm: This component works to move and swing bucket in the desired direction and reach a wider distance, thus making the dredging process easier.
- Boom: Boom is the main arm on a heavy equipment that has a similar function to arm. This component will move arm to reach greater distances, thus expanding the range of motion bucket.
- Track: Track is the leg part of the drive wheel on certain heavy equipment, like on an excavator. Wheel track made of iron to allow heavy equipment to move on steep and difficult terrain.
- Cylinder (Bucket Cylinder, Arm Cylinder, Boom Cylinder): Cylinder is a component that functions to convert fluid energy into mechanical movement to move other parts. Bucket cylinder, arm cylinder. and boom cylinder has a similar function to move related components.
- System hydraulic: Hydraulic drive systems use fluids such as hydraulic oil to transfer power, so that heavy equipment can operate. The hydraulic system consists of a pump, cylinder, valve, tank, motor, and accumulators.
- Air filter: The air filter is a component that functions to filter dust and other particles from the air entering the engine.
- Cooling system: The cooling system functions to keep the engine at a stable temperature and prevent overheating. Components included in the cooling system include: jacket water, water temperature controller, radiator, and others.
- Transmission: The transmission component functions to transmit power from the engine to the wheels so that the heavy equipment can operate. Spare parts in the transmission system usually include chains, gear, to the gears.
- Electrical components: The electrical system functions to ensure that heavy equipment machines can operate effectively using electricity. Spare parts in electrical systems include cables, light, until the switch.
Read Also: Meaning of Excavator Heavy Equipment Indicator Symbols and Their Functions
Tips for Choosing Spare Part The Right Weight Tool
When choosing spare part for heavy equipment, There are several things that need to be considered to ensure the components function properly and safely. Here are tips for choosing spare part what you need to understand when replacing components on heavy equipment:
- Identify Needs: Before buying spare part, You have to know what replacements are needed. Each heavy equipment has a different function, until the election spare part must be adjusted based on the type of work. For example, heavy equipment for construction work, for The components used must support the task in the harsh field.
- Pay Attention to Quality: Make sure spare part required to have high quality that is resistant to pressure, wear and tear, and harsh environmental conditions. Quality spare part greatly affects the performance and service life of heavy equipment. Use spare parts original equipment manufacturer because OEM has passed strict quality tests by heavy equipment manufacturers.
- Compatibility of Heavy Equipment Specifications: Make sure spare part have specifications appropriate to the heavy equipment used. This aims to ensure that the components will work properly, longer endurance, and reduce the risk of damage. Use spare part OEM to ensure compatibility and optimal performance.
- Routine Maintenance: To extend service life spare part, carry out routine maintenance on heavy equipment. Maintenance that needs to be done includes checking the condition spare part, Clean components regularly, and replace spare part which is worn out.
- Use Modern Technology: Take advantage of modern technology to monitor the condition and service life of heavy equipment components. Software technology or tracking systems can help predict when is the right time to replace spare parts. Thus, You can anticipate damage and ensure the heavy equipment is always in optimal condition.
- Keep Reserve Stock: Stock up spare part Reserves are very important to maintain the smooth operation of heavy equipment. By having reserve stock, then you are ready and don't have to wait long when a component needs to be replaced. This preparation can avoid losses due to delays in heavy equipment operations.
Make Sure to Use Spare Part Quality Heavy Equipment
Always choose and use spare part Quality heavy equipment to ensure smooth and safe project work. Preparation spare part This plays an important role in maintaining operational efficiency of heavy equipment, so there is no need to take a long pause when the components are damaged.
If you are looking for rent heavy equipment such as excavators, bulldozer, or a forklift that is reliable and guaranteed safe for your project, PT Perkasa Sarana Utama (PSU) ready to be your best partner. We provide various types of heavy equipment with the best quality that can support the smooth running of your work.
With pleasure, our team will help you find the right machine for any project. To get the right solution that suits your needs, Don't hesitate to contact us at CS: 0811358378 or email: rent@psualatberat.com. To be more connected, You can also follow our Instagram at @psualatberat.
