It is very important for project managers to understand fuel consumption calculations for heavy equipment, operator, and the finance team. Because fuel consumption affects operational costs and the effectiveness of project work. To make calculations easier, then you need to know the heavy equipment consumption table.
Heavy equipment requires fuel which can be diesel or diesel. Each type of heavy equipment has a different level of fuel consumption, well it's on excavator, bulldozer, dump truck, and others. Besides that, Fuel consumption levels are also influenced by several factors.
Through this article, we invite you to find out the factors that influence heavy equipment fuel consumption. You can also find out the heavy equipment consumption table per hour, as well as how to calculate and tips for efficient use of fuel.
Factors that Influence Heavy Equipment Fuel Consumption
The amount of fuel used in heavy equipment is influenced by several factors, not just from the type of heavy equipment. That's why even if you use the same heavy equipment, The amount of fuel required can vary.
The following are several factors that influence fuel consumption in heavy equipment:
1. Machine Type and Capacity
Heavy equipment fuel consumption is greatly influenced by the type of engine used and its capacity. Larger capacity engines usually require more fuel to produce high power.
Besides that, Machine technology also influences heavy equipment fuel consumption levels. Engines with more modern and efficient technology tend to use less fuel than older or less sophisticated engines.
2. Types of Heavy Equipment
Fuel consumption requirements for each type of heavy equipment also different, well it's on excavator, bulldozer, crane, and others. Each type of heavy equipment has different operational characteristics that affect the level of fuel consumption.
For example excavator and bulldozer, This heavy equipment usually consumes more fuel because its work is heavy and requires a lot of power. Type of work performed, like digging, material transfer, or soil compaction, also affects how much fuel is used.
3. Operational Conditions
Difficulties and challenges at the work site also affect the level of heavy equipment fuel consumption. The more difficult the work terrain that must be faced, the more heavy equipment needs to produce extra power which sucks up more fuel. For example, on steep or slippery terrain, fuel consumption will increase.
The heavier the burden, heavy equipment will use more fuel to be able to handle it. Besides that, Bad or unfavorable weather also affects fuel usage levels because it burdens heavy equipment performance.
4. Machine Maintenance
Good engine maintenance plays a role in maintaining heavy equipment fuel efficiency. A machine that is routinely maintained will run more smoothly, reduces friction between components and optimizes the combustion process. With excellent engine condition, heavy equipment can be more fuel efficient when operated.
Meanwhile, a machine that is poorly maintained will easily experience problems, such as dirty filters or worn components. as a result, The engine will work harder and consume more fuel. Therefore, very important carry out regular machine maintenance so that its performance remains precise, so that not much energy is wasted.
Table of Heavy Equipment Fuel Consumption per Hour
Heavy equipment fuel consumption rates are usually calculated per hour or machine operating hours (hour meter). However, on certain types of heavy equipment, like dump truck, will be calculated per distance traveled or kilometers (Km).
The following is a heavy equipment fuel consumption table which can be used as a reference for calculating fuel requirements for project work:
| Types of Heavy Equipment | Standards for Using Diesel Fuel |
| Bulldozer D3 | 6-8 Liter/HM |
| Bulldozer D65 | 20-25 Liter/HM |
| Bulldozer D85 | 25-30 Liter/HM |
| Excavator PC 110/130 | 7-9 Liter/HM |
| Excavator PC 210 | 12-19 Liter/HM |
| Excavator PC 300 | 28-34 Liter/HM |
| Excavator PC 400 | 30-38 Liter/HM |
| Vibro Compactor | 6-8 Liter/HM |
| Motor Grader | 7-9 Liter/HM |
| Farm Tractor | 4-6 Liter/HM |
| Backhoe Loader | 6–8 Liter/HM |
| Mini Tractor | 0.15-0.20 Liter/HM |
| Forklift 2,5 Ton | 2 Liter/HM |
| Forklift 3,5 Ton | 2,2 Liter/HM |
| Wheel Loader 1,7 m³ | 15 Liter/HM |
| Dump Truck 4 m³ / 8 Ton | 3-5 Km/Liter |
| Dump Truck 15 m³ / 25 Ton | 1.8-2.5 Km/Liter |
The numbers in the table are estimates of the average fuel usage for each type of heavy equipment. Fuel consumption levels may change or differ depending on operating conditions and project type which is done.
The heavy equipment fuel consumption table above is very important for project managers to know, operator, or the finance team to facilitate calculations of estimated fuel needs.
How to Calculate Heavy Equipment Fuel Consumption for Construction Projects
In project planning, Calculating heavy equipment fuel consumption is one of the important stages. How to calculate the amount of fuel needed for heavy equipment is actually not difficult, as long as you know what to take into account.
The following is a practical step-by-step guide to calculating heavy equipment fuel consumption for project operations:
- Determine the type of heavy equipment to be used. Take note of the list of heavy equipment that will be operated in your project.
- Determine the type of fuel used by each heavy equipment.
- Check the fuel consumption standards for heavy equipment per hour or liter. You can see it from manual book or the heavy equipment fuel consumption table as shown above.
- Estimate the average operating time of the machine per day or per shift, depending on the work pattern on the project. If heavy equipment is operating 8 hours per day, You can use this data as a basis for calculations.
- Calculate daily fuel requirements and total heavy equipment usage during the project.
- Daily Fuel Requirement = Hourly Consumption × Daily Operating Time
- Total fuel requirements in a certain period (for example several months) = daily fuel requirements x number of operational days in that period
Let's look at an example of calculating heavy equipment fuel consumption rates based on usage during certain working hours. For example a project uses excavator PC 210 with fuel consumption 15 liters/hour. This heavy equipment will be operated within time 8 hours per day and the duration of the project is 30 day.
To calculate total fuel consumption excavator PC 210 in the project, the formula is as follows:
Total Fuel Consumption (Liter) = Fuel Consumption Rate per Hour x Operating Hours per Day x Number of Operational Days
The calculations: 15 liter/jam x 9 hours/day x 30 day
= 3,600 liter
So the total fuel consumption required by excavator PC 210 during the project work is as much as 3,600 liter.
Tips for Efficient Fuel Use on Heavy Equipment
Below are some heavy equipment fuel efficiency tips that you need to apply to your project:
- Periodic Maintenance
Routine maintenance on heavy equipment is not only useful for extending component life, but also plays a role in reducing fuel consumption. Machines that are maintained and in good condition will operate more efficiently.
- Use of Heavy Equipment According to Capacity
Proper workload management can help save fuel. Avoid transporting materials that exceed the maximum capacity of the machine. Excessive load will increase fuel consumption.
- Modern Technology
Using the latest technology heavy equipment can help increase fuel efficiency. Many modern heavy equipment are equipped with fuel saving modes to maximize consumption efficiency. Some newer models even have the feature auto-idle which automatically turns off the machine when not in use.
- Choose the Right Tire and Maintain tire pressure
Choosing the right tires can affect heavy equipment fuel consumption. Make sure that the tires have a tread pattern that suits the type of terrain faced, in good condition, and the right pressure.
- Minimize time idle
The situation idle which lasts a long time can cause fuel wastage. To avoid this, be sure to turn off the machine when the machine is not in use for a long time.
- Proper Operational Technique
Operating heavy equipment with the correct technique can reduce fuel consumption. Avoid sudden acceleration and braking, maintain engine speed at optimal level, and do not give an excessive workload.
- Use the right and quality fuel
Choose fuel that matches the machine specifications or manufacturer's recommendations. Besides that, High quality fuel has a cleaner composition and can increase engine efficiency.
- Monitoring Fuel Consumption Levels
Modern panel systems allow monitoring fuel consumption real time. By looking at this data, You can recognize inefficient fuel usage patterns and take corrective steps.
Understand Heavy Equipment Fuel Consumption Calculations to Optimize Project Operations
Calculating heavy equipment fuel consumption is very important to be able to prepare an accurate budget. By calculating fuel consumption correctly, Project management can make wise decisions in managing resources and estimating work time.
You can use the heavy equipment fuel consumption table as a reference to calculate fuel requirements during the project. Besides that, Apply a number of tips above to save fuel usage on heavy equipment.
If you need heavy equipment that is reliable and guaranteed safe for various types of projects, PT Perkasa Sarana Utama (PSU) ready to be your best partner. We provide various types of heavy equipment with the best quality that can support the smooth running of your work.
With pleasure, our team will help you find the right machine for any project. To get the right solution that suits your needs, Don't hesitate to contact us at CS: 0811358378 or email: rent@psualatberat.com. To be more connected, You can also follow our Instagram at @psualatberat.
